RF Welding for Auto Manufacturers
Many parts and components used in auto manufacturing require solid seams to ensure their safe, long-lasting performance.
Radio frequency (RF) welding for automobiles is widely used to achieve this important manufacturing objective. RF welding is an advanced manufacturing technique that relies on electromagnetic energy to bond the manufacturing materials without the use of an external heat source. An impenetrable seal is created by applying a precise amount of pressure to the bonded area.
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Comparing RF Welding Solutions To Other Sealing Solutions
RF welding can help manufacturers produce parts that are safer, more comfortable and even more visually appealing. Parts that can benefit from RF welding can be found from bumper to bumper in today’s automobiles. Examples include door panels, sun visors, floor mats and map pockets, as well as various textile inserts, instrument panel components, air bags, convertible hoods and a wide range of specialty applications.
Our automotive welders are used for manufacturing a wide variety of automotive products. In many applications, RF welders not only produce a stronger, more attractive and longer-lasting seal than other conventional techniques, but they also offer a faster and more efficient production method. They reduce cycle times, material loss and energy consumption. View Automotive Welders >>
AUTOMOTIVE INTERIOR FREQUENCY WELDING SOLUTIONS
RF welding is commonly used for creating seamless and attractive automotive interiors. With the proper tools, an RF automotive upholsterer welder can produce many appealing and durable portions of the interior.
There are several primary types of RF welding machines that help in the production of automotive products. These machines include the automotive carpet platen press, RF bar heat sealer, standard oil pressure and high-end oil pressure machine, and car panel HF welder.
AUTOMOTIVE CARPET PLATEN PRESS
The automotive carpet platen press can weld heel and toe pads, as well as scuff pads. The machine accomplishes this task by using a low friction press and frequency stabilized generator. The platen press can perform three-dimensional pad seals on a sequential series of pads 24 hours a day, seven days a week.
RADIO FREQUENCY BAR HEAT SEALER
The radio frequency bar heat sealer produces automotive mats, carpets and visors. The machine heats plastic sheets to form a weld prompted by molecular action and creates an impenetrable seal. There are many different types of heat sealers, including vacuum, clam shell, portable impulse, hand impulse, foot, automatic and continuous varieties.
STANDARD OIL PRESSURE AND HIGH-END OIL PRESSURE MACHINE
Customized standard oil pressure and high-end oil pressure machines are capable of manufacturing products such as sun shading board visors. The machines allow for the flexibility required to form the internal skeleton of the visor with plastic, foam, steel wire, bonding cardboard and other necessary materials. In a single press, the welder forms a complete sun visor unit.
With this tool, the visor emerges free of burrs without any need for artificial trimming. The cutting function uses secondary pressure to remove any extra edges from the sun visor for a sleek look. This process is also known as tear-seal welding since the machine welds and cuts the material at the same time by compressing the hot plastic.
CAR PANEL HF WELDER
The car panel HF welder can use PVC, PET-G, A-PET, GAG, PU, PET or PLA material to create internal car parts like the ceiling and door trim boards.
Automotive welding machines can perform two types of custom logo embossing and welding for decoration in a technique called Appliqué welding. This process typically uses PVC sheeting as the decoration to bond woven fabrics when melted PVC pushes between the threads or combines the PVC with another sheet of PVC.
RF welding tools for automotive interiors can help you manufacture durable and seamless designs, along with attractive logos and embossing ornamentation.
RF Welding Equipment From MarkPeri
If your business is automotive parts manufacturing, MarkPeri offers state-of-the-art RF welding systems that can meet your unique production requirements. We feature a wide selection of automotive RF welders that make use of advanced plastic sealing technology. This technology can provide a strong, attractive and lasting seal, while also increasing the speed and efficiency of your entire manufacturing process. Other key benefits of our automotive radio frequency solutions include less material loss, lower energy consumption and reduced cycle times.
We Can Provide Custom Automotive Radio Frequency Solutions for Your Business
At MarkPeri, we understand that no two automotive manufacturers are exactly alike, and each has its own unique production requirements. That’s why offer custom automotive radio frequency solutions that can be configured for your specific applications. We have the ability to adapt or modify any of our stock RF welding equipment as needed. Whether you choose a stock or custom welding machine, you’re assured of getting reliable equipment that will always create a strong, durable plastic seal.
We’re a Full-Service Automotive Radio Frequency Solutions Provider
When you choose MarkPeri for radio frequency welding for automobiles, you also get the benefit of a manufacturer that is committed to delivering superior customer service. Our staff includes experienced field engineers who can handle all your RF welding system installation and repair needs. You also get live support from knowledgeable customer service representatives who can answer all your questions and address your concerns in a timely manner. Flexible financing options are available to qualified buyers to make the RF welding equipment purchase friendly to even the tightest budgets.
Save Money by Purchasing Refurbished Automotive RF Welding Equipment
Speaking of budgets, MarkPeri offers top-quality used automotive RF welding equipment that will allow you to cut costs without cutting corners. All of our used welding systems have been expertly refurbished to deliver excellent performance and remarkable value for your money.
For more information about our automotive RF welding equipment and services, simply fill out and submit our convenient online contact form. We’ll provide a prompt response to your inquiry.